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The Chinese scooters using the Honda Clone GY6 engines lend themselves to a
complete line of upgrades that will get the kind of performance you can use to
commute in traffic and safely get around for very affordable scooter. Here are
some ways to get this done. These engines are also used in Kymco, SYM, PGO, TNG,
QLink, Schwinn along with Linhai, Roketa, Tank, Keeway, JMSTAR,
Jonway, Wangye, Motofino and SUN-L.
This info covers both GY6 Engines for 50
(49cc) and 150 (147cc)
Use this list so you have somewhere to start, upgrades
can be done to the following:
Fuel and Air
Electrical
Engine
Exhaust
Transmission
Shocks
Windshields
Trunks Top Cases Rear Carrier
Brakes, Calipers, Disc
Tires
Fuel and AirGet the materials to your engine to produce fire to
move piston that moves the crank shaft which gets power to trans and
wheels.
From the start good quality fuel and air lines along with fuel
valve and gas and air filter do the delivery to the carb with a larger main jet
and free flow air filter plus carbs and intakes get whats needed in the right
amount through the carb. You can replace the following to achieve this upgrade
and bear in mind these just might fix a problem also.
Fuel and Air lines from quality
manufactures like as Motion Pro provide both clear, blue and reinforced fuel and
air lines. You also must consider your intake manifold and that all lines are
free and clear. You may also use larger lines to get it going. Along with these
adding a Larger 95 Main Jet gets the added fuel needed. Intake manifolds are
mainly for the 150 engine but will fit the 50cc also, you may have to modify the
intake on the head to make it worth while. With 150s there are more jets sizes
to choose from 95-150.
Quality Carbs from Keihin/Walboro and OKO,
these carbs are much better than the chinese stock ones that come on most
scooters and easily bolt right up. The OKO is a 20mm for 139QMB which is only
1mm difference but with the quality of this carb gives you the advantage over
stock. Also 150 stock carbs from Walboro/Keihin also are much better than stock
carbs. You may also upgrade to a 30mm or 32mm from OKO with jets also a choice
for improvement. On a 150 adding a Keihin carb with a 130 jet adds great
performance when doing upgrades.
Air Filters that are free flow from UNI and
EMGO with great chrome looks and washable filters that last and get the right
amount of air flow to the carb to keep up with a larger jet and more gas flow
form better gas and air lines. This will help regardless of any other upgrades
such as cylinder kits or exhaust but if you are doing one of these then by all
means upgrade fuel and air. Some scooters just plain lack in these areas because
of the quality of materials used from the start also knowing that these will
crack and need replacing at some time.
The last problem area is the fuel
valve or petcock valve which is vacuum actuated when the motor is turning over
it pulls gas out of gas tank and into carb. These can be checked by unhooking
gas line from carb and when you turn engine over or try to start a good flow
should occur or its not working correctly. If you have a fuel valve NOT attached
to gas tank we have the perfect upgrade with high flow high performance valve.
When fuel and air
are suspect for a poor running scooter a simple upgrade with a jet and air
filter and fuel valve will do the trick in most cases.
Electrical
With the right coil, cdi and spark plug with a
good performing magneto your electrical system keeps a good spark firing to
provide the fire needed to run engine.
Performance CDIs from MRP have
provided no rev limit CDIs as well as Motori for the GY6 engines along with the
standard Bando High Performance Coil .
There
are several to choose from including the 9000 which has provided the best
results and an adjustable MRP 150 CDI that gets the job done rather well for
both scooters and go carts.
Spark plugs always play a role and should not
be over looked. Make sure they are plugged in well and connecting wire and plug
are doing the job same as fuel and air lines you must start with quality parts.
New and well performing plugs always help and make a difference for starting gas
mileage and performance over all. Use NGK C7HSA and NGK Iriduim CR7HIX for best
performance.
There are some better magnetos coming out, at this point we
have not found any with a good supply so we are limited to stock ones at this
point. The stock mags are getting it done right now. NCY and a few others have
offered some mags but we have not seen them yet. We do also carry the tool to
remove magnetos with ease.
TransmissionThe transmission is got to be my favorite next
to exhaust for a workable upgrade and a way to slove a lot of problems of a slow
un-powerful scooter.
- Clutch
- Variator
- Roller Weights
- Belt
- Compression Spring
- Clutch Springs
Best place to stat here is rear clutch or for fastest
upgrade simply change roller weights to a lighter weight will increase take off
plus hill climbing to a degree.
Once you go into trans I suggest change
rear clutch and bell plus roller weights and belt to a Kevlar belt from Polini
or Malossi plus MRP has a few out now also.
The best results we get on
139QMB is with clutch replacement with Dr Pulley 161301 doing the job nicely or
the Prodigy which is most popular and the biggest bang for the
money.
Adding a Dr Pulley clutch and bell to a 139QMB has got to be one
of the best upgrades that can be done.
Same as for 150s but there are
also MRP clutch with a MRP Chrome bell that does a nice job also when combines
with a new compression spring some really nice power is gained.
Adding a
Dr Pulley Clutch and Bell, Kevlar belt 9 or 10gram Slider weights is a killer
upgrade for 150, add MRP High performance exhaust jet and air filter to keep
going for even better performance.
As fas as variator go with the Prodigy
or Dr Pulley when we have them was the best we found, some Polini and Malossi
ones work also on 139QMB and for 150cc scooters the DR Pulley is by far the
choice that gets results.
Performance variators have teflon ramp plates
with greater angles to make pick up easier and quicker with better gear ratio
for take off and climbing hills. With quality roller weights from DR Pulley and
Polini you can even further tune your scooter for your needs. A 5gram Dr Pulley
weight is best for 50cc with a 10 gram for 150cc perform better all around not
giving up too much top end.
150cc Go Carts and Scooters really benifit
from a clutch upgrade whether it be springs or as we suggest a high performance
clutch from Dr Pulley and MRP. The power of the GY6 150cc engine lends itself
with enough power to make a difference. Malossi and Polini each also have
clutches and bells for GY6 engines just a little harder to find and test to
getthe right ones.
Go Carts with GY6 150 engine perform well after a DR
Pulley clutch upgrade with 10gram Dr Pulley sliders and new belt make hill
climbing and trail rides that much more. Continue with a variator upgrade for
top performance. You do have a choice in clutches, belts and variators to choose
from with the Prodigy with its lower price still gets it done well when used
with roller weights and belt.
Scooters using the GY6 150cc engine getting
a clutch upgrade with get better performance in commuting in traffic and hill
climbing and when combined with a roller weight upgrade with 9/10gram weights
for a good average without taking away top end.
Engine
The
engine whether 49cc or 147 cc can be upgraded with larger cylinders and pistons
plus the head which should not be forgotten because when you add a larger piston
and cylinder you will need larger valves to allow more air and fuel in and
exhaust flow out. Now I do say do not forget but you do not have to add to make
the cylinder kits work they will just not as good.
The GY6 50 has several
choices of 47mm 70cc upgrade or 51mm 82cc upgrade which is by far the better of
the two kits but both do a real good job of getting a slow four stroke scooter
up to speeds of 50 plus. Real easy getting 45 as an average with going up hills
no problem. As always an exhaust really helps because these pipes on the Chinese
scooters are so restricted and also my favorite Prodigy Clutch plus Dr Pulley 5
gram roller weights along with Kevlar belt and you a scooter that gets done what
ever you throw at it.
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